OIL COMPRESSOR OIL, COMPRESSOR OIL CHANGES

OIL COMPRESSOR OIL

HERE ARE THE TOP MANUFACTURERS OF AIR COMPRESSOR OIL.

	Air Compressor Oil
AIR COMPRESSOR OIL		Ingersoll Rand
Agip		JAX
Amerilube		Kaeser
Anderol		Keystone
Atlas Copco		LeRoi
BP		Lubrication Engineers
Busch		Lubriplate
CITGO		Mobil
CPI		Palatek
Cameron		Pennzoil
Castrol		Petro Canada
Champion		Quincy
Chevron		Royal Lubricants
Compair		Royal Purple
Conoco		Shell Oil
Curtis		Sullair
Elf		Summit
Fuchs		Sunoco
Gardner Denver		Syn-Flo
Idemitsu		Texaco
Ultrachem		Total

1. What Type Of Oil Are You Currently Using: Knowing what type or brand of oil you are currently using with your air compressor is very CRUCIALto the performance of your compressor.  Compressors have a long life time and over that lifetime you may have filled it with different brands or types of oil.  Compatibility is key and knowing what type of oil is currently in the unit helps guarantee product compatibility.  Remember the old Pennzoil add on TV “PAY ME NOW OR PAY ME LATER”

2. Viscosity Requirements:  Different types of compressors use different types of viscosities of oil. Rotary Screw Compressors generally use a 32, 46, or 68 viscosities.  Piston and Reciprocating Compressors generally use 100 viscosities such as (Teresstic ISO 100). Maintaining viscosity helps keep your air compressor running and lubricating, avoiding costly repairs and a costly shut down.

3. Performance: Always look for high performance oil. Excellent rust and corrosion protection, high oxidation stability, and a non-foaming formula.  DO NOT put motor oil into your compressor!!!!

www.hkaircompressors.com

Not to sound redundant, but air Compressor Oil is designed to reduce carbon buildup in compressor valves to ensure a longer compressor life. The non-detergent, single viscosity, 30-weight oilprovides the proper mix of lubricants for compressors for function properly and efficiently.

Using the right air compressor oil for your compressor is very important. This is true for both rotary screw air compressors and reciprocating compressors. You can’t just use your cars oil or hydraulic oil!!!!! Compressor oil has a few important functions:

• It removes heat from the compression
• It works as a sealing to prevent air leakage.
• It lubricates all moving parts
• It’s used to cool important parts of the compressor element.

Air compressor oil is specifically designed to do the above jobs well. If you use oil from your car, your compressor WILL DIE!!

Compressors (and the oil) can get very hot.. normal maximum outlet temperature of a rotary screw compressor element is set at 120 degrees Celsius (if it gets hotter than this, your screw compressor will shut down).

Oil failure

If you would operate your compressor on a too high temperature for a too long time, the oil will form a thin layer on the entire inside of your compressor (piping, compressor element, oil cooler). When this happens to your oil-cooler, it won’t be able to cool the oil as effectively as it used to. 

When this happens to your compressor, the ‘contaminated’ parts and especially the poor oil-cooler need to be chemically cleaned or replaced by new ones.

So it’s important to prevent this:
don’t let your compressor run too hot, and use the right kind of oil. Special compressor oil is designed to resist these high temperatures.  Contact H&K Pump in Dallas, Texas for service at: www.hkaircompressors.com

How often do you change the oil in a compressor?

Typically, with a rotary screw compressor, you should change the oil every 7000 – 8000 hours that it has been used. For a reciprocating air compressor, you should change the oil every 3 months, ideally. It is important, however, that you changethe oil at least once in a year.

Can I use automotive engine oil in my air compressor?

NO, NO, NO!!!! Auto engine oil contains detergents and other additives that can cause problems in compressors. In some cases, using car oil can cause a build up on both sides of the valves in your compressor pump.  This buildup will cause the compressor to run less efficiently and wear out faster because of the increased strain on the air pump.

Rotary Screw compressor oil change, changing the oil in a rotary screw air compressor

CURTIS ROTARY SCREW AIR COMPRESSORS

Why Should You Service The Oil In Your Rotary Screw Air Compressor?

Every manufacture in the world of rotary screw compressors will have specific guidelines and maintenance schedules for your rotary screw air compressor.  Please follow these guidelines as it will save you a great deal of money in the long run.  Rotary Screw Air Compressors are not cheap; consequently you should always put the right oil (and the correct amount) into the machine as prescribed by the manufacturer.  If you have any questions, you can always visit FSCURTIS at: www.fscurtis.com and download the brochures and technical data for your machine. 

 

When do you change the oil?

A critical factor to the life expectancy/ longevity is compressor run time.  Most of the manufacturers will tell you that the rotary screw air compressor is designed to run 24/7 365 days a year but in reality they run anywhere from 5-8 hours per day.  If you do the math:

 

There are 8,760 hours in one year

 

Operating your machine 8 hours per day =2,920 hours.

 

Operating your machine 6 hours per day =2,190 hours.

Important to note, basic service and maintenance items need to be performed in order to keep your warranty and keep the compressor in good shape.  Your maintenance book will give you the required intervals along with the necessary tasks that need to be performed at specific run time.  The preventative maintenance programs are designed for standard conditions, but most compressors are typically installed in dirty or dusty environments.

Here are the factors to consider to properly maintain your rotary screw air compressor to ensure a long, long life....

 

1)   The Environment

If your compressor is running in a dirty environment where you have to keep cleaning the coolers externally to keep the compressor cool and the air filter is continually dirty when you inspect it periodically; then you have a dirty environment.

 

 

2) Hours of operation

 

(between 2,000 - 4,000 hours per year)

Follow your user manual.
Use monthly intervals for filter changes and not the hours of operation as your guide. This means air and oil filters changed every quarter (or more frequently) as well as air/oil separators changed per instruction manual. Please note if you are running 24 hrs / 7 days then air and oil filters will need to be changed in accordance with OEM recommendations.

3) Costs

Preventative maintenance saves money. A proper preventative maintenance program will translate into more reliable operation and less down time. This will create a more efficient production process for you = more income on a consistent basis.

In all other instances the OEM manual should be used as a guideline for changing all filters for the proper maintenance your rotary screw compressor.

 

FSCURTIS provides an Operators Manual with specific guidelines for preventative maintenance. Some compressor designs may require more steps and checks, but here is a good place to start to get the longest life out of your FSCURTIS Rotary Screw Air Compressor.

Daily:   Check for unusual sounds, vibration, leaks, warnings or alarms on the controller, etc.

 

 

 

 

 

• Check oil level
• Monitor temperature and pressure
• Check control panel for any alarms or maintenance lights

Monthly: Perform Daily checks

• Clean inlet air filter and enclosure filters.
• Check operation (load and unload, low and high pressure set-points, maintaining pressure, etc)

Quarterly: Check hour meter and check the maintenance schedule to determine if its time for maintenance to be scheduled. Your compressor may require lubrication change at 2,000, 4,000 or 8,000 hours depending on the manufacturer’s recommendations.

• Take oil sample if needed
• Check separator scavenger line flow (if applicable)
• Check v-belts (if applicable)
• Perform daily and monthly checks

Semi-Annual or 4000 hours:  Perform Quarterly Check list.

• Change air/oil separator filters (spin on or drop in type)
• Take oil sample and sent to compressor vendor

Annual or 8000 hours: Start by checking annual maintenance list for manufacturer’s recommendations:

• Change lubricant
• Change air / oil separator (drop in type)
• Perform quarterly checks

The average list price for the NXB15 20 HP ROTARY COMPRESSOR?

$13,404 LIST PRICE FOR NXB15 20 HP TANK MOUNTED

OUR PRICE: $10,723.